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Topic: In other news ...

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Mdot21

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Re: In other news ...
« Reply #8834 on: October 18, 2021, 10:28:48 AM »
Mostly true.

One point I quibble with is him complaining that automakers "farm it out". Just about EVERYONE farms out chip production. Even Apple, who uses a TON of chips and designs their own, farms out the production. Economies of scale in integrated circuit fabrication make it basically impossible to do it in-house unless you're on the scale of Intel. Even AMD (I believe) farms out their CPU production.

There's no economic sense in automakers trying to also vertically integrate their chips.
Apple has insane piles of cash that no other corporation in the world with the exception of Saudi Aramco has and easy access to any lender to get loans in the hundreds of billions of dollars at literally 0% interest rates. They could easily build the infrastructure to manufacture their own chips in the US.

They'd rather not, because hey- why invest in America and pay an American a decent wage to do that and ultimately make less insane margin on an already incredibly overpriced iPhone, iPad, or Mac when you can subcontract it out to FoxConn and have a literal slave make it for you for literal pennies on the dollar in China.

utee94

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Re: In other news ...
« Reply #8835 on: October 18, 2021, 10:41:35 AM »
I worked at AMD for five years and I can confirm this, with great and probably unnecessary detail.

AMD split into two companies about 15 years ago.  The design side of the house which is still AMD, and the wafer fab sites which are now called "Global Foundries."  They did this because the manufacturing side was sitting idle part of the time, at times when AMD didn't require as many wafer starts.  Idle time in a wafer fab is basically just lighting billions of dollars on fire, so they decided to split off that part of the company, so they could act as a foundry for many other semisconductor design firms.  Originally, AMD products were still supposed to get first priority, but I imagine now, the space goes to whomever pays the most for it.

Intel is the only major IC producer that has its own fabs.

Then there's companies like Samsung that produce some low-level semiconductors and memory using their own fabs, but they're not really doing complex ICs and microcontrollers.

I will take exception with some of what the dude is saying, if he's implying that there's no money to be made on manufacturing old chip designs.  You can think of the semiconductor business as being analogous to the pharmaceutical industry.  Huge initial investments in R&D, plus huge initial investments in setting up a new product manufacturing line in a wafer fab, result in profits being delayed heavily into the lifecycle of a product.  A CPU company like AMD might produce a version of an IC for 2-3 years, and only actually make profit on it, for the last 6 months.

Consequently, the idea that producing "old technology" generates little money, is false.  In fact it's quite profitable to harvest more money on old designs, once all the R&D and setup expense are covered.

Another problem with his assertion, although he never states it explicitly, is that he sort of genericizes the idea of "chips in cars" as if they're all the same and sort of homogenous, and they're all really old.  In a modern car, there are 30-40 different ICs.  Some are quite new and modern, and some are of ancient design.  Some are simple, some are super-complex.

But it's still true that manufacturers eventually want to move on.  There's SOME of that at play here, but it's not THE REASON.

We're seeing the same thing in glass for computer Displays.  Smaller screen sizes just aren't all that profitable for manufacturers, and if you look at the market you're seeing everything under 24" slowly disappear.  We're also competing with TVs, which have gone even larger.  In a couple of years, you won't be able to buy a monitor under 24" in the USA.  China/LATAM and emerging countries are another story of course.
« Last Edit: October 18, 2021, 11:02:41 AM by utee94 »

betarhoalphadelta

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Re: In other news ...
« Reply #8836 on: October 18, 2021, 10:54:17 AM »
Apple has insane piles of cash that no other corporation in the world with the exception of Saudi Aramco has and easy access to any lender to get loans in the hundreds of billions of dollars at literally 0% interest rates. They could easily build the infrastructure to manufacture their own chips in the US.

They'd rather not, because hey- why invest in America and pay an American a decent wage to do that and ultimately make less insane margin on an already incredibly overpriced iPhone, iPad, or Mac when you can subcontract it out to FoxConn and have a literal slave make it for you for literal pennies on the dollar in China.
Apple could build the infrastructure to manufacture their own chips. But it only makes economic sense if they want to become a major IC manufacturing company. And it would probably take them 4-5 years minimum to be competitive (note that building the actual fab is an 18-24 month process). 94 can probably give better clarity than I on how long, if they actually started from scratch, it would take if they threw limitless resources at becoming a semi manufacturer. 

That would be stupid.

Even Apple can't afford to buy TSMC, who currently has a market cap of $555B. Intel has a market cap of $220B, but their own business isn't the sort of chips Apple uses, and Apple has made it perfectly clear that they'd design their own chips RATHER than use anything from Intel, so I don't think there's a real value there. It also doesn't make sense because Intel sold their NAND business to SKHynix, so it wouldn't get them vertically integrated in NAND either. The same is true of Qualcomm, which has a market cap of $146B. Apple famously designs their own chips rather than buy from Qualcomm, and I don't think Qualcomm has any DRAM or NAND exposure, so it doesn't make sense there. That leaves Micron, with a cap of about $75B. I'm sure Apple could make that deal work. Micron currently doesn't do processors, but it would get Apple vertically integrated in DRAM and NAND and might, over 5+ years, give them a roadmap to do their own processors. 

But all that is a TON of work for a company that's raking in money hand over fist and can buy their chips from companies who have legitimate expertise in their manufacturing, and STILL make insane margin on their incredibly overpriced hardware. 

utee94

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Re: In other news ...
« Reply #8837 on: October 18, 2021, 11:01:27 AM »
Apple could build the infrastructure to manufacture their own chips. But it only makes economic sense if they want to become a major IC manufacturing company. And it would probably take them 4-5 years minimum to be competitive (note that building the actual fab is an 18-24 month process). 94 can probably give better clarity than I on how long, if they actually started from scratch, it would take if they threw limitless resources at becoming a semi manufacturer.

That would be stupid.

Even Apple can't afford to buy TSMC, who currently has a market cap of $555B. Intel has a market cap of $220B, but their own business isn't the sort of chips Apple uses, and Apple has made it perfectly clear that they'd design their own chips RATHER than use anything from Intel, so I don't think there's a real value there. It also doesn't make sense because Intel sold their NAND business to SKHynix, so it wouldn't get them vertically integrated in NAND either. The same is true of Qualcomm, which has a market cap of $146B. Apple famously designs their own chips rather than buy from Qualcomm, and I don't think Qualcomm has any DRAM or NAND exposure, so it doesn't make sense there. That leaves Micron, with a cap of about $75B. I'm sure Apple could make that deal work. Micron currently doesn't do processors, but it would get Apple vertically integrated in DRAM and NAND and might, over 5+ years, give them a roadmap to do their own processors.

But all that is a TON of work for a company that's raking in money hand over fist and can buy their chips from companies who have legitimate expertise in their manufacturing, and STILL make insane margin on their incredibly overpriced hardware.

All correct.  It would make zero sense for Apple to manufacture its own microchips.  That's not their core competency, and they have absolutely no need to develop that as a core competency. 

AMD was actually quite good at manufacturing its own chips, and still they realized it didn't make any sense to do so, and spun off two different companies in Spansion and Global Foundries, as a result. 

Intel probably shouldn't own their wafer fabs either, but there's a lot of inertia there, that's hard to overcome.

utee94

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Re: In other news ...
« Reply #8838 on: October 18, 2021, 11:05:26 AM »
Heck, we've seen Motorola do the same thing over the past two decades.  Vertical integration in this market space makes no sense at all.

longhorn320

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Re: In other news ...
« Reply #8839 on: October 18, 2021, 11:09:31 AM »
I dont care who owns what or makes what

I just wish more of it was in the US
They won't let me give blood anymore. The burnt orange color scares the hell out of the doctors.

Gigem

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Re: In other news ...
« Reply #8840 on: October 18, 2021, 11:26:37 AM »
All correct.  It would make zero sense for Apple to manufacture its own microchips.  That's not their core competency, and they have absolutely no need to develop that as a core competency. 

AMD was actually quite good at manufacturing its own chips, and still they realized it didn't make any sense to do so, and spun off two different companies in Spansion and Global Foundries, as a result. 

Intel probably shouldn't own their wafer fabs either, but there's a lot of inertia there, that's hard to overcome.
When I worked for Applied Materials a long time ago in a galaxy far away I remember when we would get an Intel machine in.  Their machines all had to be alike, so no matter if you had a newer model that worked better or had upgraded qualities you had to go back a few generations for an intel machine.  That way any Intel guy could go into any fab anywhere and be familiar with the same machines.  It made sense, but man those old machines were a PITA to test out.  Much more slower etc.  

betarhoalphadelta

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Re: In other news ...
« Reply #8841 on: October 18, 2021, 12:31:22 PM »
I dont care who owns what or makes what

I just wish more of it was in the US
@utee94 What is the limitation/drawback to chipmaking within the US? 

I know that many chip fabs don't have as much human labor as other businesses due to the necessity of keeping clean rooms clean. And many of the staff in a chip fab are high-tech workers so it's not like you're going to save a ton of money on labor anyway... Given gross margins for semiconductor manufacturing, it doesn't seem like a market that would be a "race to the bottom" cost-wise...

I have heard that there are significant environmental issues with chip fabs (water/pollution), but I'm not sure how accurate that is. 

Your thoughts? 

utee94

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Re: In other news ...
« Reply #8842 on: October 18, 2021, 05:24:17 PM »
@utee94 What is the limitation/drawback to chipmaking within the US?

I know that many chip fabs don't have as much human labor as other businesses due to the necessity of keeping clean rooms clean. And many of the staff in a chip fab are high-tech workers so it's not like you're going to save a ton of money on labor anyway... Given gross margins for semiconductor manufacturing, it doesn't seem like a market that would be a "race to the bottom" cost-wise...

I have heard that there are significant environmental issues with chip fabs (water/pollution), but I'm not sure how accurate that is.

Your thoughts?

Environmental issues ARE a huge part of it.  Semiconductor fabrication is a really, really filthy business.  Just working in ion implant, I was exposed to arsenic, phosphorus, arsine, phosphine, boron trifluoride gas, silicon tetrafluoride gas, and gallium arsenide substrates.  And there are processes in the fab with even worse stuff than that.  All of that must be cleaned up and properly disposed of, which is where water/wastewater and also general air pollution comes into the picture.   It's dirty, and costly, and it's easier to get "friendly" regulations elsewhere in the world, compared to the USA and Europe.

I was once in a fab where an ion implanter (not one of mine!) dumped an entire bottle of arsine into the air handling units.  There are filters and scrubbers in-line but they can't necessarily catch all of it, so alarms went off and they cleared the entire facility for hours.  Some scary stuff in those wafer fabs.

However, there's still a cost benefit to overseas wafer fabrication as well.  "Operators" are the majority of workers on a fab floor, and they are low-skill workers that do very basic things like move wafer boats around, and only the most basic of "button-pushing" on the fab equipment.  They can be paid substantially less overseas, than here in the USA.  But even engineers  make less over there.  When I was working at Teradyne as a field apps engineer programming their wafer test equipment, they really wanted me to take a lengthy assignment overseas in Singapore.  I was willing to do it as an expat, but they could only offer me in-country salary, which was about 2/3 of my American salary, and that was even giving me a sweetheart deal   compared to the going rate in that location.


OrangeAfroMan

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Re: In other news ...
« Reply #8843 on: October 18, 2021, 07:20:35 PM »
I dont care who owns what or makes what

I just wish more of it was in the US
...but then Walmart wouldn't exist....
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FearlessF

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Re: In other news ...
« Reply #8844 on: October 18, 2021, 09:16:52 PM »
just saw a MNF commercial by Walmart.............

states Walmart's bread is made in America, by Americans enjoying a living wage
"Courage; Generosity; Fairness; Honor; In these are the true awards of manly sport."

Gigem

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Re: In other news ...
« Reply #8845 on: October 18, 2021, 10:04:06 PM »
I realize certain things about wafer fabs can be dirty but NFW can it be any dirtier than a petrochemical plant and there are literally hundreds if not thousands all over the state. Wafer fabs probably ship chemicals in by the 55 gallon drum, chemical plants ship em by the barge and tanker ship. 


Just in my county alone we put in over $20 billion dollars in chemical plants in the last 5 years. And still building. 

utee94

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Re: In other news ...
« Reply #8846 on: October 18, 2021, 10:07:00 PM »
But CAN the work of those chemical plants be outsourced overseas?  If so, why doesn't that happen?

ICs can be produced anywhere.  So there are reasons why they're only produced en masse, in a very specific region of the world.

NorthernOhioBuckeye

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Re: In other news ...
« Reply #8847 on: October 19, 2021, 08:55:16 AM »
Well we (the US) better figure out how to make those things here as I suspect that things are going to start going sideways with China in the next few years. I can see a cold war if not some sort of armed conflict on the horizon. China is looking to exert it's influence in more places around the world and look to minimize the United States influence and strength in the world. And if they continue to hold the means of production for some of our most important and critical goods and components, we are in for a world of hurt.  

 

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